CorrosionRADAR’s Monitoring Solution Selected to Support Dow’s Alberta Project
CorrosionRADAR’s data-led corrosion under insulation (CUI) monitoring solution has been selected to help protect critical insulated assets at Dow’s project in Fort...
Testimonial
”With Corrosion Under Insulation (CUI) accounting for up to 10% of pipeline maintenance costs in some of our facilities, it poses a serious threat to the future success of this development. To address this, we are working closely with CorrosionRADAR to deploy its predicitve CUI monitoring solution throughout the Greenfield project from day one. This approach will ensure we achieve continious CUI visibility, improved asset integrity and most importantly, greater operational efficiency.”
Project Management Team Representative
Summary
Aramco is installing CorrosionRADAR’s AI-Powered predictive monitoring solution at scale across its latest new build site in Saudi Arabia.
The solution is being deployed during the build of development to provide continuous visibility of corrosion and moisture from day one of the site going operational.
This approach demonstrates how early integration of predictive CUI
monitoring into new-build sites is setting the standard for digital-first
asset integrity.
Challenge
Since 2023, Aramco has partnered with CorrosionRADAR to transform how Corrosion Under Insulation (CUI) is managed at the global energy company. With a clear focus on long-term asset integrity and lifecycle efficiency, Aramco is proactively addressing CUI from the earliest design stage. By integrating predictive monitoring and data intelligence into the projectfrom day one, Aramco will achieve continuous visibility of CUI risk, strengthen asset integrity, and drive greater operational efficiency throughout the life of the site.
Solution
By integrating predictive monitoring and data intelligence into the project from day one, Aramco will achieve continuous visibility of CUI risk
Implementation
- Corrosion and moisture sensors to be deployed across a network of assets to continuously monitor CUI.
- Asset coverage is tailored to the specific requirements of each site. Optimised number of nodes are installed to deliver effective monitoring across critical assets.
- Reliability of predictive CUI monitoring will allow Aramco to make improved design choices early on in the build and select optimised materials to develop pipelines, coating systems and insulation.
Outcome
- Early data and predictive insight to optimise materials, coatings, and insulation while reducing over-engineering and cost risk.
- Embedding digital integrity requirements into design and construction to minimise rework and late-stage changes.
- Providing continuous visibility of asset integrity to support proactive, data-driven maintenance decisions.
- Smart, future-ready site operations delivering lower lifecycle cost, improved reliability, and a strong digital foundation to
Asset & sensor types
Column
Heat Exchanger
Pipeline
Storage Tank
Vessel
Corrosion Sensor
Moisture Sensor
Benefits
Key Benefits of
CorrosionRADAR
Built-in Quality Assurance
Verifies insulation and vapour barrier integrity from initial installation.
Reduced Inspection Scope from Day One
Inspection is limited to identified high-risk CUI areas, lowering inspection costs by up to 65%.
Continuous Monitoring
on what is happening beneath the insulation 24/7
Early CUI Risk Identification
Pinpoints moisture ingress and corrosivity locations.
Avoided Cost of Failure
Save on the cost of the consequence of failure.
Faster Inspections and Risk of Failure Mitigation
Up to 75% reduction in inspection turnaround through targeted interventions.
About CorrosionRADAR
Trusted by
industry leaders
Testimonial
“We have deployed CUI detection technologies from CorrosionRADAR on our site, and the experience has been valuable. The successful utilisation of the solution on our CUl-prone vessels & piping has made the appetite for it grow across the site, and we look forward to benefiting from the cost benefits.”
Ogbonnaya Agwu
Senior Hardware Discipline Engineer
Testimonial
“The Ju'aymah NGL Fractionation now features the Corrosion Under Insulation (CUI)| monitoring solution by CorrosionRADAR, highlighting our commitment to rapid and impactful digital transformation. This successful implementation marks a significant milestone, and we aim to leverage it to enhance value across all our facilities.”
Khalid S. Al-Ghamdi
Senior Vice President, Eastern Region Manufacturing
Testimonial
“We have had a highly positive experience with CorrosionRADAR's technology. Following the success of this deployment, we are now actively exploring opportunities to scale up the technology across our operations. We are confident that with the help of CorrosionRADAR and our team's expertise, we can continue to improve the safety, efficiency, and sustainability of our processes.”
Dr. Philip Enegela
Integrity Team Leader at INEOS
Testimonial
“We have deployed CUI detection technologies from CorrosionRADAR on our site, and the experience has been valuable. The successful utilisation of the solution on our CUl-prone vessels & piping has made the appetite for it grow across the site, and we look forward to benefiting from the cost benefits.”
Ogbonnaya Agwu
Senior Hardware Discipline Engineer
Testimonial
“The Ju'aymah NGL Fractionation now features the Corrosion Under Insulation (CUI)| monitoring solution by CorrosionRADAR, highlighting our commitment to rapid and impactful digital transformation. This successful implementation marks a significant milestone, and we aim to leverage it to enhance value across all our facilities.”
Khalid S. Al-Ghamdi
Senior Vice President, Eastern Region Manufacturing
Testimonial
“We have had a highly positive experience with CorrosionRADAR's technology. Following the success of this deployment, we are now actively exploring opportunities to scale up the technology across our operations. We are confident that with the help of CorrosionRADAR and our team's expertise, we can continue to improve the safety, efficiency, and sustainability of our processes.”
Dr. Philip Enegela
Integrity Team Leader at INEOS
