CorrosionRADAR Expands CUI Sensor Portfolio with New CR:SR Solution
Cambridge, United Kingdom – July 28, 2026 – CorrosionRADAR has today announced the launch of its CR:SR sensor solution. This...
Summary
A major multinational Petrochemical operator is embedding predictive corrosion intelligence into one of the world’s most significant net-zero new builds in Alberta, Canada.
By integrating continuous CUI monitoring during construction, the company is creating a live asset integrity baseline before operations even begin. From day one, decisions are driven by insight, not periodic inspection.
The project sets a new standard for digital-first integrity management, transforming CUI from a reactive maintenance issue into a continuous, data-led risk strategy
Challenge
In many greenfield developments, early cost optimisation drives decision-making and every line item is challenged. If CUI monitoring isn’t designed in from day 1, the cost is often deferred and can return later through unplanned inspection, repairs, and avoidable downtime.
CUI is particularly challenging because it develops beneath insulation out of sight.
To move toward true smart site enablement, operators must design for visibility from day one — leveraging data to strengthen asset integrity, optimise performance, and inform lifecycle decisions throughout the facility’s operational life.
Solution
Data from Day One to Establish a
Baseline for Condition-Led Decisions
Implementation
- Predictive CUI monitoring embedded at FEED and design stage, with CorrosionRadar: LR coverage defined across priority insulated assets
ahead of installation. - Continuous integrity data capture planned from day one of operations
to establish an early baseline and enable condition-led decision-making. - Design-stage integration supporting smarter CAPEX material decisions
and reducing long-term OPEX through targeted, risk-based inspection.
Outcome
- Early data and predictive insight to optimise material selection and
insulation strategy while reducing over-engineering and long-term cost
exposure. - Digital integrity embedded into design and construction to reduce
rework and avoid late-stage changes. - Continuous visibility of asset condition to enable proactive, data-led
maintenance planning and interventions. - A future-ready, smart site foundation supporting lower lifecycle cost,
improved reliability, and a stronger platform for long-term integrity
management.
Asset & sensor types
Column
Heat Exchanger
Pipeline
Storage Tank
Corrosion Sensor
Moisture Sensor
Benefits
Key Benefits of
CorrosionRADAR
Built-in Quality Assurance
Verifies insulation and vapour barrier integrity from initial installation.
Reduced Inspection Scope from Day One
Inspection is limited to identified high-risk CUI areas, lowering inspection costs by up to 65%.
Continuous Monitoring
on what is happening beneath the insulation 24/7
Early CUI Risk Identification
Pinpoints moisture ingress and corrosivity locations.
Avoided Cost of Failure
Save on the cost of the consequence of failure.
Faster Inspections and Risk of Failure Mitigation
Up to 75% reduction in inspection turnaround through targeted interventions.
About CorrosionRADAR
Trusted by
industry leaders
Testimonial
“We have deployed CUI detection technologies from CorrosionRADAR on our site, and the experience has been valuable. The successful utilisation of the solution on our CUl-prone vessels & piping has made the appetite for it grow across the site, and we look forward to benefiting from the cost benefits.”
Ogbonnaya Agwu
Senior Hardware Discipline Engineer
Testimonial
“The Ju'aymah NGL Fractionation now features the Corrosion Under Insulation (CUI)| monitoring solution by CorrosionRADAR, highlighting our commitment to rapid and impactful digital transformation. This successful implementation marks a significant milestone, and we aim to leverage it to enhance value across all our facilities.”
Khalid S. Al-Ghamdi
Senior Vice President, Eastern Region Manufacturing
Testimonial
“We have had a highly positive experience with CorrosionRADAR's technology. Following the success of this deployment, we are now actively exploring opportunities to scale up the technology across our operations. We are confident that with the help of CorrosionRADAR and our team's expertise, we can continue to improve the safety, efficiency, and sustainability of our processes.”
Dr. Philip Enegela
Integrity Team Leader at INEOS
Testimonial
“We have deployed CUI detection technologies from CorrosionRADAR on our site, and the experience has been valuable. The successful utilisation of the solution on our CUl-prone vessels & piping has made the appetite for it grow across the site, and we look forward to benefiting from the cost benefits.”
Ogbonnaya Agwu
Senior Hardware Discipline Engineer
Testimonial
“The Ju'aymah NGL Fractionation now features the Corrosion Under Insulation (CUI)| monitoring solution by CorrosionRADAR, highlighting our commitment to rapid and impactful digital transformation. This successful implementation marks a significant milestone, and we aim to leverage it to enhance value across all our facilities.”
Khalid S. Al-Ghamdi
Senior Vice President, Eastern Region Manufacturing
Testimonial
“We have had a highly positive experience with CorrosionRADAR's technology. Following the success of this deployment, we are now actively exploring opportunities to scale up the technology across our operations. We are confident that with the help of CorrosionRADAR and our team's expertise, we can continue to improve the safety, efficiency, and sustainability of our processes.”
Dr. Philip Enegela
Integrity Team Leader at INEOS
