CorrosionRADAR’s Monitoring Solution Selected to Support Dow’s Alberta Project
CorrosionRADAR’s data-led corrosion under insulation (CUI) monitoring solution has been selected to help protect critical insulated assets at Dow’s project in Fort...
Testimonial
“We have had a highly positive experience with CorrosionRADAR’s technology at INEOS Grangemouth.
By deploying the technology on a heat exchanger, we have been able to detect water ingress at an early stage therefore demonstrating gaps in the insulation and cladding.’’
Philip Enegela
Integrity Team Lead at INEOS
Summary
INEOS Grangemouth deployed CR:LR to reduce risk and inspection costs of their critical asset, the heat exchanger.
The helical installation method and easily accessible data collection through manual USB, enabled the detection of localised corrosion. The CUI monitoring system effectively detected moisture on the asset, revealing weak points in the insulation and cladding.
Challenge
One of the main drivers behind the customer’s decision to deploy CR:LR was to reduce risk and inspection costs which can be a significant expense for asset owners.
By using the Corrosion and Moisture sensors, the customer can now continuously monitor the heat exchanger, allowing them to make informed decisions about maintenance and inspection schedules, resulting in significant cost savings.
Solution
Implementation
- The heat exchanger on which the Corrosion and Moisture sensors were installed is a critical asset type used in many industrial processes.
- The helical installation method used in this deployment is an innovative approach that involves wrapping the sensors around the asset to ensure optimal coverage and performance.
- This method is effective in detecting localised corrosion, which can be difficult to identify with traditional monitoring methods. Data collection is done by manual USB, providing a simple and effective way of collecting data from the sensors.
Outcome
- The CUI monitoring system installed on the heat exchanger has proven effective in detecting moisture on the asset, revealing weak points in the insulation and cladding.
- The regular analysis of the data enables informed decisions about maintenance and inspection schedules. The system is designed to be easily accessible, allowing the customer’s team to download and analyse the data regularly.
Asset & sensor types
Column
Heat Exchanger
Pipeline
Storage Tank
Vessel
Corrosion Sensor
Moisture Sensor
Benefits
Key Benefits of
CorrosionRADAR
Built-in Quality Assurance
Verifies insulation and vapour barrier integrity from initial installation.
Reduced Inspection Scope from Day One
Inspection is limited to identified high-risk CUI areas, lowering inspection costs by up to 65%.
Continuous Monitoring
on what is happening beneath the insulation 24/7
Early CUI Risk Identification
Pinpoints moisture ingress and corrosivity locations.
Avoided Cost of Failure
Save on the cost of the consequence of failure.
Faster Inspections and Risk of Failure Mitigation
Up to 75% reduction in inspection turnaround through targeted interventions.
About CorrosionRADAR
Trusted by
industry leaders
Testimonial
“We have deployed CUI detection technologies from CorrosionRADAR on our site, and the experience has been valuable. The successful utilisation of the solution on our CUl-prone vessels & piping has made the appetite for it grow across the site, and we look forward to benefiting from the cost benefits.”
Ogbonnaya Agwu
Senior Hardware Discipline Engineer
Testimonial
“The Ju'aymah NGL Fractionation now features the Corrosion Under Insulation (CUI)| monitoring solution by CorrosionRADAR, highlighting our commitment to rapid and impactful digital transformation. This successful implementation marks a significant milestone, and we aim to leverage it to enhance value across all our facilities.”
Khalid S. Al-Ghamdi
Senior Vice President, Eastern Region Manufacturing
Testimonial
“We have had a highly positive experience with CorrosionRADAR's technology. Following the success of this deployment, we are now actively exploring opportunities to scale up the technology across our operations. We are confident that with the help of CorrosionRADAR and our team's expertise, we can continue to improve the safety, efficiency, and sustainability of our processes.”
Dr. Philip Enegela
Integrity Team Leader at INEOS
Testimonial
“We have deployed CUI detection technologies from CorrosionRADAR on our site, and the experience has been valuable. The successful utilisation of the solution on our CUl-prone vessels & piping has made the appetite for it grow across the site, and we look forward to benefiting from the cost benefits.”
Ogbonnaya Agwu
Senior Hardware Discipline Engineer
Testimonial
“The Ju'aymah NGL Fractionation now features the Corrosion Under Insulation (CUI)| monitoring solution by CorrosionRADAR, highlighting our commitment to rapid and impactful digital transformation. This successful implementation marks a significant milestone, and we aim to leverage it to enhance value across all our facilities.”
Khalid S. Al-Ghamdi
Senior Vice President, Eastern Region Manufacturing
Testimonial
“We have had a highly positive experience with CorrosionRADAR's technology. Following the success of this deployment, we are now actively exploring opportunities to scale up the technology across our operations. We are confident that with the help of CorrosionRADAR and our team's expertise, we can continue to improve the safety, efficiency, and sustainability of our processes.”
Dr. Philip Enegela
Integrity Team Leader at INEOS
